Water treatment is integral to central heating efficiency
25th Oct 2016
Water treatment (WT) and other central heating system maintenance measures are specified in Building Regulations, British Standards and most boiler manufacturers’ installation instructions. These help to ensure that both the boiler and the heating system perform reliably and efficiently throughout their expected lifetime.
As a representative of the heating industry I often talk about efficiency. In particular the many inefficient boilers currently fitted into UK homes, thought to be approximately 9 million. But the importance of having a clean heating system, isn’t always top of the conversation list, after all pipe debris and sludge isn’t as stimulating a topic in comparison, and surely it’s a given that consumers don’t want a dirty system?
Apparently not. Research suggests that 80 per cent of all central heating system trouble is related directly or indirectly to sludge/debris in the system.
With that figure in mind, the Heating and Hot Water Industry Council (HHIC) together with our Water Treatment member group have issued a brief guide and a list of FAQ’s on the different types of WT chemicals and devices, with a view to educating the industry on the benefits of central heating care.
The guide covers three main areas – Cleaning, Protection and Maintenance.
A newly-installed central heating system may contain residual debris such as metal particles, solder residue etc. while an older system which has not been correctly protected with inhibitors may contain corrosion deposits in the form of accumulated “sludge” in pipes, radiators etc.
Accumulation of sludge is an indication of corrosion in the heating system and may also be accompanied by the accumulation of gases within the radiators – which may be mistaken for air when a radiator is bled.
Sludge can also affect the circulation of water in the primary circuit, affecting heat output and leading to a reduction in efficiency of the system as a whole. A common symptom is that radiators are cold at the bottom but hot at the top.
BS 7593 specifies a number of cleaning methods, but in outline these are as follows –
1. A conventional clean and flush - using gravity to empty and re-fill the system and adding WT chemicals as required.
2. Mains pressure clean and flush – This involves the connection of a mains pressure hose to the heating system and another hose from the system’s drain valve to a suitable foul drain. After using WT chemicals to suspend, disperse and remove accumulated material, individual radiators on the heating circuit are flushed using mains pressure water by opening/closing their isolation valves in turn, before flushing the whole system with all valves open. The system is then refilled, using BuildCert (or equivalent) approved inhibitor (see below) as required and returning all radiator valves to their previous settings.
3. “Power-flushing” – which uses a specially-designed pumping system to rapidly circulate water and treatment chemicals around the heating circuit.
The manufacturer of the power-flushing system will provide detailed instructions and may also specify the treatment procedures and chemicals to be used. These instructions must be followed.
Note: Power flushing may not be suitable for some systems. More detailed guidance is available from power flushing equipment manufacturers.
With all cleaning methods it is important to ensure that the cleaning agent and suspended debris are completely removed from the heating system as they may nullify the effect of any inhibitor subsequently used. Additionally, if the cleaner and suspended debris remain present in the system, the resultant mixture can lead to premature failure of system components (e.g. pumps). Loss of inhibitor effectiveness can also lead to gases being formed within the central heating circuit if corrosion re-occurs.
Once the system has been cleaned, it is important to ensure that the corrosion does not re-occur. The system water content should therefore be treated with a BuildCert (or equivalent) approved inhibitor to minimise corrosion. It is important to ensure that the inhibitor used is compatible with the boiler and other materials present in the heating system – as specified in the product instructions.
Lack of water treatment, particularly in hard water areas, can also lead to formation of limescale in the boiler’s heat exchanger, which can lead to reduced efficiency and boiler noise. Where the mains total water hardness exceeds 200 parts per million, provision should be made to treat the feed water to water heaters and the hot water circuit of combination boilers to reduce the rate of accumulation of limescale.
Once a system is cleaned and protected it is important to ensure that the concentration of inhibitor is checked and maintained. Inhibitors are designed to have an extended lifetime in the heating system; however most water treatment manufacturers recommend checking concentration at annual boiler service intervals and will offer a simple test kit to do this.
A major cause of corrosion is oxygen introduced when the system is “topped up" with fresh water. Water may occasionally be drained from the heating system for maintenance, or to allow removal of radiators whilst decorating. If the system is then re-filled without adding further inhibitor the concentration will be reduced. It is therefore important to ensure that inhibitor is always “topped up” after system drainage.
Note: a sealed central heating system should not require frequent “topping up” due to gradual loss of system pressure. If frequent topping up is required then the system is leaking and this should be rectified so that associated corrosion does not take place.
It is also recommended that whenever WT products are used, a label is attached to the system to act as a record. The Benchmark Commissioning Checklist should also be used to record the inhibitor type and concentration used.
System filtration devices
A number of different filtration devices are now on the market, in addition to the chemical water treatments described above. These can incorporate magnetic or “cyclone” arrangements to remove fine particles suspended in the water circulating around the system. These devices help to maintain system cleanliness and provide an additional level of protection.
Water softeners and central heating boilers
Where a water softener is present in the dwelling, ensure that the heating system primary circuit is filled with mains water via the general bypass valve as required in BS 14743.
Refer to the boiler manufacturer’s instructions for any additional advice on softened water.
The full guide can be found at www.centralheating.co.uk
For further information contact Neil; firstname.lastname@example.org
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